Product Design & Development

 

Custom Injection Molding (generally ranging from 50 to 500 ton presses) 

Most thermoplastic materials, such as:

  • Nylons
  • Acetals
  • Polypropylenes
  • Styrenics
  • PVC’s (rigid and flexible)
  • Custom blends
  • Acrylics (including optical grades)
  • Polycarbonates
  • Glass-filled materials
  • ABS
  • PET &PETG
  • Polysulfone
  • Noryl

 

Insert Molding 

 

Assembly & Sub-Assembly

 

  • Ultrasonic Welding
  • RF Welding
  • Solvent Bonding
  • Decorating – hot stamping, pad printing, custom colors

 

Engineering Oversight

 

  • Design issue and mold design assistance to ensure your project is a winner
  • Perform DOE’s, CpK’s, PPHPS, etc.
  • Cost Reduction Programs
  • Alternate Material Evaluations and Recommendations

 

Dock-to-stock quality/shipments (certified production)

 

Inventory Management

 

Kan-Ban Purchasing Systems

 

Mold Management

 

  • End-of-Run Services, included
  • Manage Mold Servicing and Repairs
  • Recommend Changes/Improvements to Eliminate Defect Production/Improve Efficiency
  • New Mold Procurement (domestic and overseas) and Project Management
  • New Mold Warranties
  • Hot Runner Selection

 

Equipment (list of equipment sizes and capacities)

 

  • 220 Ton Chiller
  • Hydraulic Molding Machine 
  • Resin Dryer
  • Coordinate Measuring Machine-CMM.
  • Portable Water Chiller
  • Ultrasonic Welder

 

Molding Machines

 

Mexicali Plant

  • Toyo TM-G2 (55 ton)
  • Toyo TM-G2 (150 ton)
  • Toyo TM-G2 (200 ton)
  • Toyo TM-G2 (300 ton)
  • Toyo TM-G2 (90 ton)
  • Toyo TM-H (110 ton)
  • Toyo TM-H (200 ton)
  • Toyo TM-H (300 ton)
  • Woojin (90 ton)
  • Woojin (310 ton)
  • Woojin (410 ton)
  • Toshiba (500 ton)
  • Toyo SI ELEC (500 ton)
 

 

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